High-Quality Control Ensures Faultless PCB Assembly
Techonics adheres to strict quality control procedures before and during our Surface Mount Device (SMD) and Through-Hole (DIP) assembly processes. This ensures your PCBs meet your exact specifications and function flawlessly.
Pre-Assembly Checks:
BOM Verification: We precisely compare the Bill of Materials (BOM) against component labels and confirm all materials match perfectly. Any discrepancies cause instant feedback to our warehouse and purchasing teams for rectification, reducing future errors.
Placement & Programming: Dedicated software generates exact component placement and pick-and-place files for our assembly machines. If applicable, we program essential Integrated Circuits (ICs) before assembly. For exceptional cases requiring post-assembly programming, we integrate it into the functional testing stage.
First Article Inspection:
Prototype Assembly: We create a prototype PCB to carefully check various crucial aspects.
Solder Paste: We examine the thickness and quality of solder paste application across the board.
Component Placement: Technicians meticulously verify the position and orientation of each component to ensure accuracy.
Completion & Function Test: Upon a successful First Article Inspection, we confidently proceed with full-scale SMD assembly.
Online Quote & Inventory Management:
Instant Pricing & Lead Times: Our online system instantly provides quotes for your BOM, enabling effective budget planning and lead-time estimation for your entire project, from PCB fabrication to finished product.
Detailed Part Information: If you have any questions or require pricing for specific parts, simply contact our live sales team.
Rigorous Incoming Inspection: We use barcode and RFID technology for updated inventory management. Each component undergoes tough inspections following strict quality standards before entering our stock.
DIP Process & Final Testing:
Through-Hole Sample Assembly: Before DIP (Dual In-Line Package) assembly starts, technicians hand-solder through-hole components onto a single board.
Functional Testing & Customer Review: This complete sample undergoes rigorous functional testing by our engineering team. We capture detailed pictures for your review and final approval.
Full-Scale DIP Production: Only after successful function testing does the DIP production department proceed with large-scale assembly.
Unwavering Quality Guarantee:
Techonics upholds the highest quality standards. We ship only fully functional PCBs and stand behind every product we produce. In the unlikely event of a quality issue, we take full responsibility and work diligently to find a swift and satisfactory resolution.